Pleated Filter Disc

Pleated filter disc is mainly made of stainless steel woven metal mesh. Due to the porosity of stainless steel. pleated filter disc has high dirt holding capacity. When stainless steel is woven into pleated filter disc, it provides maximum protection against dust particles.

  • Customizable micron ratings range from 0.2 to 2000
  • Washable and reusable for overall costs reduction
  • Stable pore size for consistent filtration accuracy
  • Large dirt holding capacity for less cleaning needs
  • OEM service to meet your specific

Your Prime Pleated & Cone Manufacturer Selection In China

 

Our company provides a kind of metal alloy to solve the problem of providing products with excellent performance in high temperature and high corrosive environment. 

Our products are very strong and welded or sintered. Length, diameter, thickness, alloy, medium grade and other specifications can be adjusted during the production process, so that the product is suitable for a variety of filtration, flow and chemical compatibility in different customer processes.

Specifications

Material

Stainless Steel 304 316 304L 316L, Titanium, Galvanized, Nylon ,etc

Micron

0.2-2000um

Mesh Opening

1/5/10/25 Micron, etc

Layer

Single Layer or Multi-layers

Thickness

0.8mm-3mm

Diameter

30mm-60mm, customized

When stainless steel is exposed to the air, a protective layer will be formed on the surface of stainless steel to prevent the folding disc filter from being corroded and damaged. It also shows stability when exposed to acid-base environment or high temperature.

pleated filter disc can be made into a solid single-layer or multi-layer structure. We can customize folding disc filters of various materials and sizes according to your requirements to meet your application needs. The folding disc filter is a compact, lightweight element that provides reliable and economical filtration protection in all key areas of the filtration system to remove contaminants that may block or damage control components.

pleated filter disc significantly increases the filter area in a given structural space. pleated filter disc is made of folded wire mesh cut into a certain size. Cut pleated fabrics by ultrasonic or other suitable cutting techniques. In the process of ultrasonic cutting, each fabric layer is cut at the same time and welded together on their longitudinal side. pleated filter disc is made by special process.

pleated filter disc is made of multi-layer precision woven wire cloth and non-woven metal felt, and reaches the highest quality through precision stamping and machining. We offer pleated filter disc with and without edges. The trim provides a tight seal. pleated filter disc provides a larger filter surface area. It is a filter drive made of stainless steel. It is widely used in chemical industry, pharmacy, sewage treatment, petroleum industry, food industry, machinery production, ceramic industry and other fields.

high quality pleated disc filterhigh quality pleated disc filter

High Quality Pleated Disc filter

The high quality pleated disc filter is mainly made of stainless steel wire mesh or other alloy mesh, forming a solid single-layer or multi-layer structure. You can also customize pleated disc filters in a variety of materials and sizes to meet your application needs.

 The pleated disc filter is a compact, lightweight element that provides reliable, economical filtration protection in various critical areas of the filtration system to remove contaminants that can clog or damage control components.

The pleated disc filter is made of multiple layers of precision woven wire cloth and non-woven metal felt, precision stamped and machined to the highest quality. We offer pleated disc filters both rimmed and unrimmed. It provides a tight seal. The pleated disc filter is pleated, providing a larger filter surface area.

The pleated disc filter significantly increases the filter area in a given construction space. A pleated element is a pleated wire mesh that has been pleated together and then cut to size. The pleated disc filter is made by a special process. The cut pleated web is done by ultrasonic or other suitable cutting techniques. During ultrasonic cutting, the individual fabric layers are cut simultaneously and welded together on their longitudinal sides.

The pleated disc filter is a filter drive made of stainless steel. The pleated disc filter has a high dirt holding capacity. This is because of the porosity of stainless steel. When stainless steel is woven into the filter, it provides maximum protection against dust particles. When the stainless steel is exposed to air, a protective layer is formed on the stainless steel surface, which is what prevents the pleated disc filter from being damaged by corrosion. It also exhibits stability when exposed to acid-base environments or high temperatures. It is widely used in chemical, pharmaceutical industry, sewage treatment, petroleum industry, food industry, machinery production, ceramic industry and other fields.

mesh pleated filter discmesh pleated filter disc

Mesh Pleated Filter Disc

Mesh pleated filter disc is made of woven metal mesh. After precision stamping, it is corrosion-resistant to maximize efficiency and prolong service life. The pleated disc filter has high contaminant capacity. This is because mesh is porous, which can block dust particles to the greatest extent.

When stainless steel metal is exposed to the air, a protective layer is formed on the surface of stainless steel, which is a factor to prevent damage. It also shows stability when exposed to acid-base environment or high temperature.

The frame of mesh pleated filter disc ensures the strength. Because the filter element with sufficient strength is used, it will not be deformed or damaged, and the filter material will not fall off. Mesh pleated filter disc is easy to maintain. They don’t need any maintenance cost, and you can clean them and reuse them effortlessly. Because they are easy to clean, heavy industry prefers to choose them. In the long run, mesh pleated filter disc is more economical than many other filter elements.

Mesh pleated filter disc is designed with particularly high flow rate, high pollution holding capacity and high temperature capacity. The wire mesh is designed as single-layer, double-layer and multi-layer. The filter element can also adopt stainless steel sintered fiber layer. Our mesh pleated filter disc is mainly made of stainless steel fiber mesh and stainless steel woven wire mesh. Stainless steel sintered fiber mesh is a porous filter medium. The filter element has the advantages of high porosity, large filtering area and high dirt holding capacity. It can also be cleaned and reused by chemical cleaning or ultrasonic cleaning.

Mesh pleated filter disc is mainly used to filter the melt in the production of plastic particles, high molecular polymers, long fibers, short fibers and films, as well as drugs, hydraulic oil, water treatment.

Pleated Filter Disc Screen

pleated filter disc screen

The pleated filter disc screen is designed to have a particularly high flow rate, high pollutant carrying capacity and high temperature capacity. The screen design is single-layer, double-layer and multi-layer. The filter element can also adopt stainless steel sintered fiber layer.

Our pleated filter disc screen is mainly made of stainless steel fiber mesh and stainless steel woven screen. Stainless steel sintered fiber mesh is a porous filter medium. The filter element has the advantages of high porosity, large filtering area and large amount of pollutants. It can also be cleaned and reused by chemical cleaning or ultrasonic cleaning.

Pleated filter disc screen is made of metal woven mesh. Corrosion resistance after precision stamping, maximize efficiency and prolong service life. Pleated filter disc screen has high pollutant capacity.

This is because the mesh is porous, which can block dust particles to the greatest extent. When stainless steel metal is exposed to the air, a protective layer will be formed on the surface of stainless steel, which is a factor to prevent damage. It also shows stability when exposed to acid-base environment or high temperature.

The pleated filter disc screen framework ensures strength. Because the filter element with sufficient strength is used, it will not be deformed or damaged, and the filter material will not fall off. The mesh pleated filter disc is easy to maintain. They do not require any maintenance costs, and you can easily clean and reuse them. Because they are easy to clean, heavy industry prefers to choose them. In the long run, pleated filter disc screen is more economical than many other filters.

Pleated filter disc screen is mainly used to filter and produce plastic particles, high molecular polymers, long fibers, short fibers and films, as well as drugs, hydraulic oil and water treatment.

Wire Mesh Pleated Filter Disc

ire mesh pleated filter disc

The wire mesh pleated filter disc is made of stainless steel wire mesh or other alloy mesh, which can be single-layer or multi-layer structure. The wire mesh pleated filter disc is a compact, lightweight element that provides reliable, economical filtration protection in various critical areas of the system, removing contaminants that could clog or damage control components.

The pleated disc filter has a high dirt holding capacity. This is because of the porosity of stainless steel wire mesh. When the stainless steel wire mesh is woven into a wire mesh pleated filter disc, it can block dust particles to the maximum extent. When stainless steel is exposed to air, a protective film forms on the surface that protects it from corrosion damage. It shows stability even when used in acid-base environment or high temperature.

The wire mesh pleated filter disc is easy to maintain. They don’t require any maintenance and you can clean them and reuse them effortlessly. Because they are easy to clean, many industrial applications prefer them. In the long run, wire mesh pleated filter discs are more economical than many other filter elements.

Pleated extruder screens can be used for a long time in the extruder and filtration industries. The purity of the material is guaranteed even at high temperatures or pressures. Wire mesh pleated filter discs are manufactured to meet the needs of aerospace, commercial and industrial applications. Wire mesh pleated filter disc is mainly used for filtering plastic particles, high molecular polymers, long fibers, short fibers and melts in film production, as well as pharmaceuticals, hydraulic oil, water treatment and other industrial fields.

 

Pleated filter disc design

Pleated Filter Disc Design

When designing the pleated filter disc, it is first made from multiple layers of precise-woven wire cloth and/or non-woven fiber metal felt, forming a strong single or multiple layer. The fold filter plate is then accurately stamped and machined for the highest quality. Available in border and unborder form. Frilly filter trays provide a tight seal.

The primary purpose of collapsible filters, also known as extended zone filters, is to provide compact, lightweight components that provide reliable and cost-effective filtration protection across critical areas of the system, thereby removing contaminants that could clog or damage control components.

Folding filter disc has a large filtering area and high hardness, can provide long-term service for the filtration industry, even in high temperature or high pressure environment can also ensure the purity of the material.

Pleated filter disc size

pleated filter disc size

Pleated filter disc are made of multiple layers of precise-braided wire cloth or non-woven fiber metal felt, accurately stamped and machined to be of high quality, and are available in either rimmed or unrimmed forms.

With strong structure, corrosion resistance, can be used in harsh environment, in case of damage, need to be replaced in time. If not replaced in time, the device may be damaged.

The filter medium has a thickness of less than approximately 1300 microns and has adsorbed particulate matter of at least 50% by weight. The diameter of the filter disc ranges from 9.5 to 35.0 mm. With 2-200µm micron grade, with good filtering effect.

Because of the wide size range, you can have a variety of options, you can choose the appropriate filter disk according to the needs, which can improve the efficiency of the equipment.

Materials of pleated filter disc

materials of pleated filter disc

Pleated filter disc is made of woven wire mesh (304 and 316 SS), random metal fibers (316 SS), and non-pleated sintered material (316 SS). The ability to customize a variety of sizes of pleats and press filter trays internally.

  1. Weave wire mesh

Wire woven mesh by the gin through the gin through the new mesh machine for different materials and different specifications of wire woven into a square mesh, with a variety of uses of wire mesh products.

  1. Metal fibers

Metal fiber refers to high metal content, continuous distribution of metal materials, transverse size in the micron level of fiber shaped materials. Fibers in which metallic micropowders are discontinuously dispersed in organic polymers are not metallic fibers.

  1. Non-fold sintered materials

The metal powder is rolled and sintered at high temperature under protective gas or vacuum conditions. The rolling process of porous material is simple, and the pore structure of filter material is complex, which has the characteristics of surface filtration and deep filtration.

Production method of pleated filter disc

Production method of pleated filter disc

Pleated filter disc is made of a pleated silk cloth filter medium. Multiple layers of wire mesh are spot-welded together and then pleated. The pleats are welded at both ends to form a box, and then the hardware (end joints, adapters) is welded to the body.

The filter layer is usually enclosed between the inner and outer protective layers. If the filter layer is ultrafine and easy to deform and damage, an extra transition layer can be added under the filter layer for protection. The inner support tube and outer protective sleeve can be selected according to the working and backwash pressure.

For deep filtration requirements, the filter layer can be replaced by sintered metal fiber felt, which is also suitable for pleating. Custom sintered wire mesh laminates can also be made into pleated filters. The folding sinter mesh filter element can eliminate the gap between the ordinary folding filter element, so as to avoid impurities blocking the gap, so that the filter element is easier to clean.

Production technology of pleated filter disc

Production technology of pleated filter disc

Pleated filter disc Made from multiple layers of precise-braided wire cloth and/or non-woven fiber metal felt, They are precisely stamped and machined for high quality. Available in border and unborder form. Frilly filter trays provide a tight seal. The media is pleated to provide a larger filter surface area than a flat screen set.

In production, the use of all-welded technology, this technology does not allow the filter element to be restricted by glue and additive materials such as working conditions.

The welding method for folds is usually plasma welding, so that the filter surface is smooth and no leakage occurs, and the hardware/adapter is welded by TIG welding, strong enough and perfectly sealed.

The filter layer is usually enclosed between the inner and outer protective layers. If the filter layer is ultrafine and easy to deform and damage, an extra transition layer can be added under the filter layer for protection. The inner support tube and outer protective sleeve can be selected according to the working and backwash pressure.

FAQ

Most frequent questions and answers

Pleated filter disc, also known as extended area filter disc, is made of stainless steel mesh or other alloy mesh, usually made of stainless steel 304, 316 material, with a solid layer or multiple layers, which is ideal for accurate filtration. It can also be customized to meet the application of various types of pleated filter disc to increase the surface area of the filter. Provides efficient filtration.

 

The primary objective is to provide compact, lightweight components that provide reliable and cost-effective filtration protection to critical areas of the system, thereby removing contaminants that could clog or damage the control components.

 

The folding screen has the characteristics of large filtering area, good hardness and so on. It can serve the extruder and filter industry for a long time. Even at high temperature or high pressure, can also ensure the purity of the material.

  1. Materials

Pleated filter disc is made of multi-layer precision woven wire cloth and/or non-woven fiber metal felt, which has a large filtering area because the material is made into a wrinkled form.

 

  1. Number of layers

The folded wire mesh filter consists of a multi-layer woven wire mesh and a layer of porous metal sintered. They usually consist of five layers. Porous layer, buffer layer, fine mesh, protective layer and filling layer.

 

  1. Filter medium

The main filter medium of wire mesh filter is stainless steel sintered fiber mesh and stainless steel woven mesh. Stainless steel sintered fiber mesh is a kind of porous deep filter medium, made of stainless steel fiber sintered at high temperature.

 

  1. Strengths

The wire mesh filter is an important part of the filter system. Regular maintenance is required during use. The biggest feature of stainless steel folding filter is that there are folds in the filter part, which can not only increase the filter area, but also have outstanding advantages in the qualified rate and use time of filter products.

  1. Pleated filter dischas very high flow rate.Because the surface is in the form of folds, so compared with the ordinary filter plate, the filter area and pollution carrying capacity are increased, thus reducing the pressure difference and saving the filtration cost.

 

  1. It has a long service life.Because the filter medium is suitable for different application environments, the production materials include stainless steel, Hastelloy, Inconel, etc., these materials have excellent mechanical strength, good corrosion resistance and high temperature resistance, so strong and durable, can extend the service life and save costs.

 

  1. Easy to clean. Pollution can be removed by superheated steam, chemical cleaning, ultrasonic cleaning and other methods. We have a skilled technical department to address critical cleaning issues, thus extending the operational life of the filter.

When selecting pleated filter disc, it should be selected from the aspects of material, filter medium, number of layers, etc.

 

  1. Material

Made of stainless steel 316, 304 and other materials, the pleated filter disc is resistant to corrosion and high temperature, and has a long service life because of its durability.

 

  1. Medium

Folding is considered as a way to achieve high media filling density in a given filter volume. Pleated filters are usually made of relatively thin cellulose or synthetic surface-type filter media folded in an accordion-like manner.

 

A tight bend radius is required when pleating, i.e. the filter medium bends sharply to form a fold. For this reason, pleated filters are usually formed from a relatively thin, flexible cellulose or synthetic surface-type filter medium, rather than from a thick adsorbent deep layer

 

  1. Number of layers

The filter disk generally has five layers, including porous layer, buffer layer, fine mesh, protective layer and filling layer. More fine-grained filtering can be achieved.

First of all, pleated filter disc is made of stainless steel and other materials, which has excellent corrosion resistance, acid and alkaline resistance, and can be used in high temperature environment. Even if used in harsh environment, it will not be damaged quickly, so it has a long service life.

 

In terms of the number of layers, it has a solid single or multi-layer structure, which can achieve precise filtering effect, and can also be customized to meet the application of various types of fold filter.

 

Secondly, because it adopts the form of fold, compared with the ordinary filter plate, the fold filter plate has a larger filtration area and precise filtration accuracy, which can ensure the purity of the material even at high temperature or temperature.

 

Finally, the pleated metal mesh filter tray is designed to provide compact, lightweight components that provide reliable, economical filtration protection in various critical areas of the system to remove contaminants that could clog or damage the control components.

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